Powder Coating Plant

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High-efficiency Powder Coating Plant Manufacturer

Intech provides end-to-end powder coating plant manufacturing solution. We provide modular in design and custom-made to suit the unique requirements of OEMs or end large-scale job coaters. We offer automated conveyorised powder coating plant, powder coating booth and recovery systems. Ensure superior surface finishing, durability and operational efficiency.

We build our powder coating plant based on space availability, component substrates, required finishing levels, and other intricate requirements.

We also built Powder coating booths, offered in Stainless steel, Carbon steel or Composite materials.
At Intech, we not only provide Powder coating applicators and guns but also provide booth chambers, multi-cyclone for effective powder recovery and post-filters to stop the powder from entering into breathing air.

Depending upon the size of the article, powder coating requirements and material handling requirements Intech has designed some standard models. We also design customized booths for any non-standard or specific requirements.

Powder Coating Plant Specification

Minimum Order Quantity	1 Unit
Built Material	Stainless steel, Carbon steel or Composite materials
Paint Baking Oven Heating Mode	Gas, electric, infrared or clean-heated air system
Automation Grade	Automatic & Semi-Automatic
Air-Flow Direction	Cross-Flow Type
Condition	New
Brand	Intech
Design	Customised

Benefits

Automatic mixing of fresh & recovered powder.

An Automatic feeding of powder to spray gun.

Automatic powder coating plant manufacturer on-line sieving.

Prevention of entry of fines in atmosphere.

Modular Multicyclone
Powder Coating Booth
Post Filter

Modular Multicyclone

A guaranteed efficiency of 98.5 % with a very long life gives the Multicyclone an edge over other powder recovery systems. The high velocity of powder in the multicyclone reduces powder sticking, so cleaning time is negligible.

Powder Coating Booth

These types of booths consist of square chamber, multicyclone with blower, motor & bin. Each component of the booth contributes to ensuring an efficient and optimized powder coating process.

The carbon steel powder coated spray chamber with the multi-cyclone recovery gives almost 100 % powder utilization. It is maintenance-free and has a very long life. The powder booth is easy to clean, resulting in a quick colour change and is safe to operate. No powder spillage out of the booth and maximum recovery through the multi-cyclone results in the desired pollution control.

Post Filter

98.5% efficiency of the Multicyclone helps in maximum utilization of chargeable powder. But to comply with Pollution Control Laws, the 1.5% powder fines are required to be arrested. The post filter arrests this powder and gives out breathable air.

A number of filter cartridges are mounted inside the sealed metallic chamber. The air enters the chamber and the filteration occurs ‘outside in’. Periodic purge removes the powder and clean the cartridge. Clean air is given out through the blower outlet.

Frequently Asked Questions (FAQs)

What is powder coating, and how does it differ from traditional wet paint?

Powder coating is a dry finishing process where a finely ground mixture of pigment and resin is electrostatically charged and sprayed onto a part. The part is then heated in a paint curing oven, where the powder chemically reacts to form a hard, durable and uniform finish. Unlike liquid paint, it contains no solvents, releases negligible VOCs (Volatile Organic Compounds), and produces a thicker finish without runs or sags.

What are the primary advantages of choosing powder coating for my products?

We primarily powder coat metals, including:

Aluminum
Steel (including HDG)
Stainless Steel (with proper pretreatment)
Cast Iron
We can also coat certain heat-resistant plastics and MDF (Medium-Density Fibreboard). Please contact us to discuss your specific substrate.

What is your pretreatment process and why is it important?

Pretreatment is the most critical step for ensuring coating adhesion and longevity. Our multi-stage wash system typically includes:

Cleaning: Removes oils, dirt, and shop contaminants.
Rinsing: Washes away cleaning chemicals.
Conversion Coating: Applies a zinc or iron phosphate layer (for ferrous metals) or a chromium-free coating (for aluminum) to prevent corrosion and improve powder adhesion.
Final Rinse: Uses deionized water to prevent spotting.
This rigorous process ensures your parts are perfectly prepared for coating.

What Types of Powder Coating Plants Does Intech Surface Coating Offer?

We offer a range of powder coating plants and Powder Coating booths including fully automatic, semi- automatic and manual systems as well as batch type and conveyorized coating plants.

Can Intech Surface Coating Build Customize Powder Coating Plant?

Yes, all Intech plants & booths can be customized to meet your specific painting requirements regarding size, components, coating quality and production speed.

What is the Recovery Efficiency of Intech Powder Coating Systems?

Our powder coating plant are designed to ensure with Multicyclone powder recovery system which can recover powder up to 98.5%, depending on the particle size distribution.

Are your powder coatings compliant with industry standards?

Absolutely. Our processes and materials can be specified to meet various standards such as AAMA 2604/2605 (architectural standards for performance), NAAMS (automotive), and are compliant with RoHS and REACH regulations.

What are the Heating Options Available for the Paint Curing Ovens?

We provide various heating options, including electric, gas (natural or LPG), fuel oil and steam, allowing you to choose based on your operational needs.

How Does Intech Support Customers After Purchase?

Intech Surface Coating has a strong after-sales service network in India & all over Asia. Intech assist with maintenance and troubleshooting, ensuring your powder coating plant operates smoothly and efficiently.

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