Liquid Painting Plants
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Liquid Painting Plants in India
Intech is a leading manufacturer, supplier and exporter of high quality Liquid Coating Plants, Liquid Painting Booths and Spray Painting Booths in all over world. We operate our advanced manufacturing facility in Pune, India, ensuring superior craftsmanship and delivering reliable solutions tailored to your needs.
We design our liquid painting plants and spray painting plants based on space availability, component size and shape and painting methodologies such as electrostatic painting, airless painting and more.
Liquid Painting Shop and Booths
Intech manufactures two types of booths water wash and dry type liquid painting solution. Our coating meets international standards like OSHA, NEPA, CE & more. We are specialized paint kitchens to ensure better paint mixing, superior quality, and efficient paint recovery.
Benefits
Liquid Plant & Booth custom-designed as per requirements
Consistent supply of paint throughout the process
Quick colour change
Regulates proper quality & quantity of paint
Centralized fresh air unit
Types of Liquid Painting Plant & Booths
Wash Water Type
In the water wash type, two chambers are divided by a water curtain wall. The front spray chamber performs the painting process, while the suction chamber behind the water curtain efficiently separates paint particles from the air/thinner mixture. A top-mounted blower and motor enhance performance, showcasing the innovation in this advanced painting system.
Intech’s commitment to excellence is evident in the thoughtful design and integration of these essential elements, culminating in a liquid painting plant that not only elevates the quality of the end product but also prioritizes environmental responsibility.
Dry Type
In the dry back type, a notable departure from the water wash system occurs as metallic filters take the reins instead of a water curtain. This particular configuration proves advantageous in new paint lines characterized by lower consumption or in regions where water scarcity prevails.
The utilization of metallic filters serves a dual purpose:
arresting over sprayed paint effectively and delivering a pristine air output to the atmosphere.
This not only ensures the efficiency of the painting process but also positions the dry type booth as a sustainable solution, aligning with environmental considerations in the realm of industrial painting.
Paint Kitchen
This comprehensive system facilitates the seamless transfer and regulation of paint from the paint room to the applicator. It incorporates a pneumatic paint transfer pump designed for efficient paint and thinner transfer to the applicator. Stainless steel containers equipped with continuous operating pneumatic stirrers ensure consistent paint viscosity.
The distribution process, spanning from paint containers to feed applicators, involves precise control valves, ball valves, pressure regulators, paint filters, and non-return valves for all colors and thinner, complemented by return lines for optimal functionality.
Selection Criteria
Choosing the right booth type is contingent on various factors such as the size of the article, production scale, paint type and consumption, application method, and the number of operators involved. This nuanced decision-making process ensures that the selected booth aligns seamlessly with the specific requirements of the painting operation.
- Normally Dry Booth is recommended if paint consumption is low.
- A water Wash Booth is preferred when a higher volume of paint demands higher paint killing.
- The Down Draft version is needed for large/heavy articles so as to coat article from all sides.
- A side Draft booth is recommended for small articles.
Combination Model:
- Side Draft/Down Draft: In scenarios with diverse and demanding production constraints, where articles range from 5 tons to 5 kg, Statfield provides an innovative solution. The combined side draft booth with down draft capability caters to the heavy production needs of various article types, ensuring adaptability and efficiency.
- For special applications where article size is very big, in the range of 6 meters, and if civil pit for the down draft is to be avoided, Statfield provides the option of sideward draft towards the bottom of the booth panel. Additional pressurization ensures dust free operation
Frequently Asked Questions (FAQs)
A Liquid Painting Plant is a specialized facility designed for the application of liquid coatings onto various surfaces. It integrates equipment such as paint booths, spray guns, curing systems and automation to ensure smooth, consistent and high-quality coatings for industrial products.
By applying coatings in a controlled environment, the plant ensures strong adhesion and uniform thickness, creating a protective layer that resists weathering, abrasion and chemical exposure extending product life.
Liquid Painting: Uses liquid paint with solvents or water-based mediums; suitable for heat-sensitive materials and offers a high-gloss finish.
Powder Coating: Uses dry powder cured by heat; extremely durable and environmentally friendly but not always suitable for all substrates.
Liquid Painting Plants are widely used in automotive, aerospace, furniture, appliances, electronics, construction, heavy machinery, and metal fabrication sectors. Essentially, any industry requiring high-quality surface finishing can benefit.
Yes, modern plants incorporate low-VOC paints, overspray recovery systems, solvent recyclers and energy-efficient curing methods to minimize impact on the environment.
Yes, all our designs comply with international safety standards, including ventilation, filtration, and explosion-proof systems to protect workers and the environment.
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