Revolutionizing Powder Coating with Sustainable Technology
Intech’s Cyclone Powder Recovery System is engineered for top-tier efficiency and contamination-free operation. Designed to reclaim over-sprayed powder in coating applications and even spray-drying setups they help industry professionals in India and beyond boost sustainability while cutting waste and operational costs.
What Is a Cyclone Powder Recovery System?
Powder coating and spray-drying exhaust air often contains fine particles, commonly known as “fines,” which, if ignored, not only waste material but also pollute the air. Intech’s cyclone separator tackles this head-on by using tangential airflow to spin exhaust air forcing heavier powder particles to drop in a conical collection chamber, achieving up to 98.5% recovery efficiency.
Why Choose Intech’s Multi-Cyclone Powder Recovery System with Filter Stage?
A multi-cyclone setup supplemented by fine filtration ensures that even lightweight, ultra-fine particles don’t escape downstream:
- Two-stage recovery: The primary cyclone stage captures coarse powder, while a secondary filter (typically a cartridge unit) traps finer particulates by combining both, recovery rates can reach over 98.5%.
- Seamless color-change capability: Cyclone systems enable quick transitions between powder shades, drastically reducing downtime.
- Low-maintenance, no moving parts: With minimal upkeep, the system remains cost-effective and reliable.
Key Benefits of Intech’s Multicyclone Powder Recovery Unit
| Benefit | Description |
| High Powder Recapture | Up to 98.5% powder recovery reduces raw material usage and costs |
| Low Energy & Filter Load | Cyclone eliminates need for after-filters, lowering energy consumption and extending filter life |
| Operational Speed & ROI | Rapid color change and efficient clean-outs maximize production throughput |
| Cleaner, Safer Workshops | By capturing airborne fines effectively, the system minimizes workplace pollution and improves air quality |
India-Specific Value – Why Intech Stands Out
- Tailored for local operations: Our cyclones are scaled for Indian production volumes both small-batch and high-speed automated lines.
- Robust construction: Built to withstand Indian industrial conditions, with corrosion-resistant finishes and easy-access swing-out cones.
- Sustainability Focused: Cut powder waste drastically, lower emissions, and boost environmental compliance.
Final Thoughts: Smarter, Cleaner Coating Starts Here
Intech’s multi-cyclone powder recovery with filter integration brings exceptional efficiency, cleaner air and significant cost savings to powder coating operations. By capturing nearly all overspray and enabling quick transitions between colors, it’s a smart and sustainable upgrade for factories across India.