If you’re aiming for high volume, efficient and cost effective industrial coating, look no further than Intech’s Conveyorised Powder Coating Plant & Booth. Engineered with precision, our automated powder coating conveyor systems deliver superior surface finish, high powder transfer efficiency and maximum powder recovery. The plant typically consists of conveyor, pre-treatment, Paint baking oven and powder coating booth.
What is conveyorised powder coating plant & Booth?
A Conveyorised Powder Coating System is a fully automated setup that streamlines the coating process. This helps in bulk batch wise or continuous production output. The overhead conveyor or chain on edge conveyor continuously transports goods, articles or components through a series of stages pre-treatment, powder application and paint curing without manual handling. This reduces labor costs and boosts output consistency.
The most commonly used is the overhead continuous speed conveyor, driven by a motor to control product movement at either fixed or variable speeds. Intech designs each plant tailored to the production volume, plant layout and space constraints, optimizing performance for job coaters and OEMs alike.
Types of Conveyor used in powder coating plant systems
To match your specific product geometry, throughput and process requirements, Intech provides various conveyor based powder coating plant systems for:
1. Free Rail System
- Cost effective and flexible
- Allows manual routing, raising, tilting and holding at various stations
- Ideal for low to medium production volumes
2. Aerorail System
- Enclosed chain overhead conveyor
- Best for medium duty continuous processes
- Clean, controlled, and efficient material movement
3. Transrail System
- High flexibility with diverter and vertical drop capabilities
- Independent trolley movement for selective routing
- Suited for complex layouts and multi-stage processing
4. Power & Free Conveyor (271 Series)
- Dual track system: one powered, one free moving
- Enables parts to stop, queue or divert without halting the main line
- Excellent for asynchronous processing and high-volume production
Benefits of Powder Coating Plant & Booth with Conveyor Systems
1) Automatic Powder Coating Booth
- Available with Mono Cyclone or Multi-Cyclone recovery systems
- Cartridge or Bag Filters with Reverse Pulse Jet for efficient powder recovery
- Powder recovery efficiency up to 98.5%
2) Advanced Powder Application
- Automatic powder spray using reciprocators and electrostatic guns
- Consistent, uniform application across complex geometries
3) Efficient Powder Management
- Real time powder recycling and dosing
- Minimizes wastage, maximizes ROI
4) Custom Built Powder Curing Ovens
- Uniform heat distribution for optimal curing
- Customizable as per space and throughput
5) Smart Material Handling
- Motorized and Power & Free conveyors available
- Improves workflow efficiency and reduces manual handling
System Components of Surface Coating Conveyor Booth
- Electrostatic Powder Coating Gun: Ensures superior finish and coating uniformity
- Powder Recovery Booth: Equipped with cyclone separator and filtration units
- Curing Oven: Designed for energy efficiency and fast baking
- Overhead Conveyor System: Seamless component transfer with precision control
Technical Specifications
| Feature | Details |
| Powder Recovery Efficiency | Up to 98.5% (dependent on particle size) |
| Booth Construction | Stainless Steel (SS) for durability and easy cleaning |
| Cyclone Construction | Made of 18 SWG GI Sheets |
| Temperature Range | Up to 250°C for optimal curing |
| Filter System | Multi-stage with cyclone and bag/cartridge filter |
| Oven Access | Easy access for maintenance of fan, heating chamber and interior |
Heat Source
Our Paint Baking Oven uses uniform thermal distribution to ensure even and complete curing of powder coatings, improving adhesion, durability and finish quality.
Why Choose Intech for Your Powder Coating Conveyor System?
- Over 40 years of industry experience
- Tailor made solutions for every plant layout
- Energy efficient and eco friendly operations
- Inhouse demo & tested before dispatch the finished plant
- Robust automation for consistent output
- Trusted by industries like automotive, furniture, appliance manufacturing and heavy engineering
Industrial Application
- Automobile & Auto Ancillaries: Parts, wheels and accessories.
- Metal Furniture & Fixtures: Office furniture, metal shelving, and storage racks.
- Electrical Panels & Appliances: Ovens, refrigerators, washer tops, and dryer drums.
- Architectural Fabrications & Building Products: Window frames, door handles, light poles and fencing.
- Agricultural Equipment: Tractor parts, heavy equipment components, and implements.
- Heavy Fabrication & OEMs: Heavy machineries, parts & equipment.
Investing in an Intech Conveyorised Powder Coating Plant & Booth means boosting productivity, reducing operating costs and maintaining superior finish quality. With advanced recovery, precise automation and tailor-made layouts, we help businesses enhance throughput while lowering environmental impact.
FAQs for Automated Coveyor Coating Line
A conveyorized powder coating plant is a complete, automated finishing system where products are moved through the entire coating process on a continuous conveyor line. This includes pre-treatment (cleaning & prepping), drying, powder application, paint curing in an oven, and cooling all without manual handling.
Most modern conveyorized plants are designed to be fully automatic from pre-treatment through curing. However, they often feature a semi-automatic powder application station.
Automatic Processes: The conveyor speed, pre-treatment stages, oven temperature and cure time are all pre-set and automatically controlled.
Semi-Automatic Application: While the conveyor moves automatically, skilled operators typically man the electrostatic spray guns. This allows for expert manipulation to ensure complete coverage on complex parts, leveraging the consistency of the automated conveyor speed.
It boosts efficiency, ensures consistent coating quality, cuts labor costs, handles various part sizes, offers even coverage and delivers eco-friendly, durable, corrosion-resistant finishes.
Typically hundreds to thousands of parts/day, conveyor throughput adjusted via belt speed and oven dwell time.
Yes, Intech offers modular and hybrid conveyor booth plants so smaller producers can scale gradually.
Regular maintenance is simple but essential for long life and uninterrupted operation:
Daily/Weekly: Visual inspection of the chain/track for debris.
Periodically: Checking and maintaining proper drive chain tension and lubricating the chain as recommended by the manufacturer.
Seasonally: Inspecting drive motors, trolleys and hangers for wear and tear.
Intech mostly used Indian parts which is easyly available in the market. Also, Intech provides comprehensive installation, operator training, preventive maintenance, spare parts and performance audits.