If you’re aiming for high-volume, efficient and cost-effective industrial coating, look no further than Intech’s Conveyorised Powder Coating Plant. Engineered with precision, our automated powder coating systems deliver superior surface finish, high powder transfer efficiency, and maximum powder recovery, making them the perfect choice for modern manufacturing needs.
What is a Conveyorised Powder Coating Plant?
A Conveyorised Powder Coating System is a fully automated setup that streamlines the coating process for bulk or continuous production. The overhead conveyor or chain on-edge conveyor continuously transports components through a series of stages pre-treatment, powder application, and curing without manual handling. This reduces labor costs and boosts output consistency.
The most commonly used is the overhead continuous speed conveyor, driven by a motor to control product movement at either fixed or variable speeds. Intech designs each plant tailored to the production volume, plant layout, and space constraints, optimizing performance for job coaters and OEMs alike.
To match your specific product geometry, throughput, and process requirements, Intech provides various conveyor systems:
1. Free Rail System
- Cost-effective and flexible
- Allows manual routing, raising, tilting, and holding at various stations
- Ideal for low to medium production volumes
2. Aerorail System
- Enclosed chain overhead conveyor
- Best for medium-duty continuous processes
- Clean, controlled, and efficient material movement
3. Transrail System
- High flexibility with diverter and vertical drop capabilities
- Independent trolley movement for selective routing
- Suited for complex layouts and multi-stage processing
4. Power & Free Conveyor (271 Series)
- Dual-track system: one powered, one free-moving
- Enables parts to stop, queue, or divert without halting the main line
- Excellent for asynchronous processing and high-volume production
Key Features of Intech Conveyorised Powder Coating Plant
1) Automatic Powder Coating Booth
- Available with Mono Cyclone or Multi-Cyclone recovery systems
- Cartridge or Bag Filters with Reverse Pulse Jet for efficient powder recovery
- Powder recovery efficiency up to 98.5%
2) Advanced Powder Application
- Automatic powder spray using reciprocators and electrostatic guns
- Consistent, uniform application across complex geometries
3) Efficient Powder Management
- Real-time powder recycling and dosing
- Minimizes wastage, maximizes ROI
4) Custom-Built Powder Curing Ovens
- Uniform heat distribution for optimal curing
- Customizable as per space and throughput
5) Smart Material Handling
- Motorized and Power & Free conveyors available
- Improves workflow efficiency and reduces manual handling
System Components of Intech Conveyorised Coating Plant
Electrostatic Powder Coating Gun: Ensures superior finish and coating uniformity
Powder Recovery Booth: Equipped with cyclone separator and filtration units
Curing Oven: Designed for energy efficiency and fast baking
Overhead Conveyor System: Seamless component transfer with precision control
Technical Specifications
| Feature | Details |
| Powder Recovery Efficiency | Up to 98.5% (dependent on particle size) |
| Booth Construction | Stainless Steel (SS) for durability and easy cleaning |
| Cyclone Construction | Made of 18 SWG GI Sheets |
| Temperature Range | Up to 250°C for optimal curing |
| Filter System | Multi-stage with cyclone and bag/cartridge filter |
| Oven Access | Easy access for maintenance of fan, heating chamber, and interior |
Heat Source
Our Paint Baking Oven uses uniform thermal distribution to ensure even and complete curing of powder coatings, improving adhesion, durability, and finish quality.
Why Choose Intech for Your Powder Coating Plant?
- Over 25 years of industry experience
- Tailor-made solutions for every plant layout
- Energy-efficient and eco-friendly operations
- Robust automation for consistent output
- Trusted by industries like automotive, furniture, appliance manufacturing, and heavy engineering
Applications Across Industries
- Automobile & Auto Ancillaries
- Metal Furniture & Fixtures
- Electrical Panels & Appliances
- Architectural Fabrications
- Agricultural Equipment
- Heavy Fabrication & OEMs
Investing in an Intech Conveyorised Powder Coating Plant means boosting productivity, reducing operating costs, and maintaining superior finish quality. With advanced recovery, precise automation, and tailor-made layouts, we help businesses enhance throughput while lowering environmental impact.